Abstract: The ELEKTROAPPARAT Company developed the
multifunctional monitoring systems for extended facilities
which indicate in on-line mode oil and other liquids, gas
and multiphase leaks as far as third party activity in the
protected zone using a fibre optic cable (FOC) as a sensing
element. The Leak Detection and Activity Control System (ELEKTROAPPARAT
Argus-EA LDACS) provides precise detection of location and
nature of vibrations, spatial displacements and change of
temperature characteristics on and around extended
facilities such as pipelines, oil wells, railways, highways
and power lines. Having equipped in the Transneft Company
more than 5028 km of pipelines with the similar Leak
Detection and Activity Control System, the Company is in
permanent search of ways of improvement of the FOC
monitoring technologies, which have been developed worldwide
for nearly 40 years but still are considered to have
significant deficiencies.
Ker words: Leak detection in Pipelines, Innovative
development, Argus-EA system, FOC.
LDS: “MORE THOUGHT IS REQUIRED”
A recently published study of the U.S. Department of
Transportation, Pipeline and Hazardous Materials Safety
Administration appeals to a series of past incidents and
concludes that only a small percentage of leaks has been
detected and confirmed by existing pipeline leak detection
systems worldwide (1).
LDACS Server in preparation to the test trials.
Referring to numerous technical reports the authors of the
paper defend the view that “far more thought is required in
dealing with leak alarms, and the solution may be multiple
redundant independent LDS, and training controllers to
understand the physical principles causing the alarm in more
detail”.
It is the point that has been realized by scientific and
development departments of the ELEKTROAPPARAT Company
striving to reduce the probability of unmotivated leak
alarms still occurring on equipped oil pipelines. The
Argus-EA concept envisaged till now the use of two
distributed sensing units designed respectively for leak
detection and activity control – the DTS (Distributed
Vibration Sensor) and the DVS (Distributed Vibration Sensor).
Besides traditional internally based methods analyzing the
volume balance and the rate of change in pressure and flow
of the transported media four mainstream technologies
corresponding to different ideological approaches to leak
detection are available: the FOC based sensing, the real
time transient model (RTTM), the statistical analysis (SA)
and the negative pressure wave analysis (NPWA).
The RTTM represents a hydraulic model of boundary conditions
provided by field instruments at several facilities such as
supply/delivery points and pumping and compressor stations
while the SA deals with a series of different pipeline
signals from which the flow, pressure and temperature remain
the most significant. The NPWA looks into pressure wave
configuration and intensity generated by a leak, and FOC
based methods use the ability of the optic cable to register
deviation in the acoustic field and
The Fibre Optic Cable serves as the LDACS sensing element.
temperature ranges around the pipeline (or other extended
facilities).
THE FOC BASED LEAK DETECTION SYSTEMS DILEMMA
The general perception confirmed by the mentioned U.S. study
is that none of the methods available is perfect. “Each of
the above methods has its advantages and disadvantages, for
example, most of the externally based technologies are able
to detect small leaks and locate them accurately but it may
not be feasible to retrofit cables or tubes to existing
pipelines, sensors and cameras can only detect leaks within
the sensing or line of sight distance, Mrs. Jun Zhang of the
ATMOS International said at the 2013 PSIG Conference in
Prague (2). - Thus most of the externally based methods are
used for routine surveillance of pipelines rather than
continuous monitoring. A leak may remain undetected until
the next survey”.
The latter point evoked vivid discussion and catalyzed a new
direction for the ELEKTROAPPARAT Company research in the
desire to improve the leak detection precision and to
minimize the unmotivated leak alarms rate. To achieve this
goal the scientists did their best to use of one of the
basic advantages of the ELEKTROAPPARAT systems, which
consists in the combination of both the DTS and DVS in the
LDACS. The idea was quite simple – to confirm a leakage
signal obtained from temperature sensing with the signal on
the change in the acoustic field of the corresponding
pipeline location, and thus to improve the whole system`s
reliability cardinally.
Another generally excepted deficiency of FOC based pipeline
based monitoring systems is the fact that it is really
difficult to test them. To persuade eventual skeptics
ELEKTROAPPARAT uses specially designed pipes with valves
which can be opened or partially opened remotely. There are
other methods to change the temperature around the piping
during test trials, f.e. even very simple water spillage.
AN INTEGRATED SOLUTION: DTS AND DAS SENSING FOR LEAKS
Formerly the Company successfully tested a similar device at
the DRUZHBA oil pipeline near the Russian city of Bryansk.
Using terminology backed by colleagues both in Europe and
America the ELEKTROAPPARAT describes the new product as
Distributed Acoustic Sensor (DAS).
The difference really matters: the ELEKTROAPPARAT DAS is
able to measure and reproduce for the dispatcher the true
acoustic field on two 50 km arms to each side of the Logical
Module. The unit sends an optical signal into the fibre and
watches the naturally occurring reflections that are
scattered back along the preinstalled FOC. Analyzing these
reflections and measuring the time between the laser pulse
being launched and the signal received, the DAS measures the
acoustic signal at all points along the fibre optic sensor.
The ELEKTROAPPARAT Argus-EA test at Transneft.
The mentioned test trial confirmed that possessing new
qualities the new DAS based LDACS will have at least
following characteristics: maximum coverage range with
optical amplifier - 50 km, length of the virtual measuring
channel: 5 m and less, sensitivity of phase change: - 0.1 –
0.2 radian, range of analyzed frequencies - 1–500 Hz under
pulse recurrence of 1 kHz.
Like in the case of the DVS the newly developed
ELEKTROAPPARAT DAS architecture makes the FOC work as a set
of virtual microphones and as the transmission medium for
measurement information. The DAS utilizes Coherent Optical
Time Domain Reflectometry (COTDR) to analyze the
backscattered Rayleigh light and to record vibrations in
multiple virtual channels the number of which can be up to
tens of thousands with the interference sensitivity and an
accuracy of the impact location +/- 5m. Hundreds of events
can be detected and “heard” simultaneously and
independently. For shorter monitoring projects the
traditional 5 meter length of the virtual microphone can be
decreased to 3 meters since the new device provides wide
possibilities to vary the working parameters. So reducing
the spatial resolution the “signal–noise” interrelation can
be improved bringing down the noise disturbance.
ELEKTROAPPARAT DAS: A STEP TOWARDS NEW QUALITIES AND
APPLICATIONS
In the new linear DAS device is characterized by smaller
physical size and the use of a breakthrough optoelectronics
design. It is implemented to measure the backscattered
signal with significantly higher precision and speed, which
allows acoustic recording of the registered events
converting if necessary the FOC into an acoustic antenna
with extremely high sensitivity and frequency response. This
would both facilitate new options in event tracking and make
it possible to implement the technology in other monitoring
fields. The latter fact opens new horizons for the
ELEKTROAPPARAT Company which is ready to work not only with
oil and gas pipelines, but with railways, power lines and
specially protected perimeters as well.
One of the DAS options is the monitoring of 5 pigs
simultaneously. While moving through the pipeline the pig
meets welded pipe joints, and in the chart recorder each
disturbance wave creates a λ-formed image.
Meanwhile having historically set the oil and gas pipelines
monitoring as main priority ELEKTROAPPARAT is going to make
better use of the newly developed DAS system to make the
leak detection and physical event localization more secure
and fast. The main of the new abilities of the LDACS is the
duplication of the leak signal provided by both the
Distributed Temperature Sensor and the DAS. To this
pioneering purpose in collaboration with leading scientists
from the prominent Moscow State University a special library
of the gas and fluid leaks acoustic fields is being created.
One of the factors resulting in better leaks and other
events recognition is the linearity of frequency phase as
far as the stability of the amplitude-frequency
characteristics around the 1–2 kHz diapason. So the linear
DAS based device is able to preserve the shape of the
incoming backscattered signal and to implement the
morphological features recognition.
One of the generally recognized DVS deficiencies is the
difficulty of fine tuning of each length channel, therefor
in many cases the same event can be depicted with different
amplitudes. The presence of virtual acoustic microphones
distributed along the FOC and possessing preset
characteristics allows the normalization of all signals in
every length channel. This is the key not only to very
precise event recognition, but a way toward the solution of
another important task – the calculation of the distance
between the established event and the piping. This “2D”
technology opens the door towards recognition of significant
impacts developing not only along the pipeline, but
perpendicular to it as well (f.e. pedestrians or car
movement). On the second phase of the algorithmical event
analysis the dispatcher can follow the event in development,
and the LDACS is ready to filter out natural events not
jeopardizing the pipeline and its technical facilities.
One more practical advantage of the ELEKTROAPPARAT DAS is
the extension of the working temperature diapason of the
LDACS from +5….+25° C in case of the DVS up to +5….+40° C.
Due to the fact that many pipeline projects in the Middle
East and Latin America cannot provide cooled and air
conditioned shelters for the equipment installation, this
will bring down the installation and power consumption
costs. The extended possibility to implement the Argus-EA
DAS on onshore/overland and underwater pipelines is another
important marketing feature of the new system.
An awareness that the new version of the LDACS will register
even smaller leaks can be enhanced by its integration with
parametric LDS`s of any kind, which is important due to the
corresponding technical requirements or the legislation of
several countries.
Extending the catalog of advantages of the DAS based Leak
Detection and Activity Control System, the responsible and
environmentally-oriented pipeline operator would remark,
that the DAS is not sensitive to any fluid property changes
and not affected by pipeline transients. Leak location on
gas, liquid and multi-phase pipelines is fast and accurate,
multiple leaks can be registered with the same high
precision. –0--
LITERATURE
- 1/ U.S. Department of Transportation, Pipeline and Hazardous
Materials Safety Administration, Final Report No. 12-173,
“Leak Detection Study – DTPH56-11-D-000001”, Dr. David Shaw,
Dr.Martin Phillips, Ron Baker, Eduardo Munoz, Hamood Rehman,
Carol Gibson, Christine Mayernik, December 10, 2012.
- 2/ Review of Pipeline Leak Detection Technologies.Jun Zhang,
Andy Hoffman, Keefe Murphy, John Lewis, Michael Twomey –
ATMOS International. Report at the PSIG Conference in
Prague, 2013.
- 3/ 3R International, Technical Journal for Piping System
Integrity and efficiency, Vulkan-Verlag, Essen Germany,
Special 2/2012, p.63-65.